One UNIT of FuelSave equals 8Kg, supplied as ONE container of BASE (4Kgs) and ONE container of HARDENER (4Kgs). There are TWO units of FuelSave per standard box.

FuelSave can be used in any high temperature thermal processing vessel using a hot air or gas atmosphere to process or react a product. The maximum service temperature is 1650°C continuous, 1700°C intermittently. Once applied to a refractory substrate, FuelSave needs to be subjected to an initial sinter temperature of 850°C or above, for a period exceeding 30 minutes, to initiate polymerisation. Thereafter the properties of FuelSave become effective, even at lower temperatures.

Generally installations are completed using airless spray equipment, very small areas or remedial refractory repairs may be coated by brush or roller. Recommended spray equipment is available for purchase or hire.

Any substrate should be of sound and stable condition, free of soot, dust, ash, loose refractory particles, scale or other process contaminants. Depending on the furnace and lining type and surface area (and location), cleaning may involve the use of shot or ice blasting equipment, mechanical scrubbing, vacuuming or dressing with compressed air.

FuelSave is suitable for use on any refractory substrate, whether dense bricks and monolithic, insulation and castable or fibrous insulation (subject to appropriate preparations),old or new. FuelSave is compatible with all refractory chemical compositions and may be applied to freshly repaired “green” refractory mouldable or monolithics.